March
2010


New Mold Assessment Service

Polyblaster to the Rescue!

Monthly Case Study

PT Article / Link

 
 

New Mold Assessment Service Announced

 

 


Review this month's Tool Room CASE STUDY with a "Before and After" summary of how ToolingDocs assisted, and identified a potential savings of over $84,000 annually.

Case Study #091109


MCA - Maintenance
Capability Assessment

OST - On-Site Training

TSI - Total Systems Implementation

Tool Transfers

 

    

Customer Mold Assessment being performed
at the ToolingDocs facility.

Because shop maintenance practices can be influenced by the design, type and condition of a company’s fleet of tools, ToolingDocs is pleased to announce yet another unique, new service option: Mold Assessment.

Mold Assessments entail ToolingDocs evaluating the overall condition and design features of an injection mold, including mold actions, venting, lubrication accessibility, tooling preloads and other mold design and condition factors.

Performed in-house at the customer’s plant or at the ToolingDocs Maintenance Center in north central Ohio, a systematic mold condition evaluation process documents visual and measurable issues that could affect not only the running performance of a tool but also the shop “maintainability” of it.

A summary report highlighting areas of concern is then generated from the assessment along with suggested actions that can be taken to correct or improve any issues.

For more information, contact ToolingDocs at 1-800-257-8369.

         
     
     
 

ToolingDocs' Polyblaster to the Rescue

 

Click HERE to link to this
Plastics Technology article.

 
  

Polyblaster cabinet located at the ToolingDocs facility is used for a wide variety of cleaning needs.

ToolingDocs’ services were recently called upon by Novatex, a rubber molder of personal care and medical products, to perform an emergency cleaning operation on a multi-cavity rubber mold that had become contaminated with degraded rubber in a difficult to reach area.

The degraded material was concentrated at the bottom of several 0.080” diameter x 1.5” deep blind holes within the mold cavities. Previous attempts at hand cleaning these small holes with brushes and pipe cleaners were unsuccessful, as the rubber had adhered strongly to the cavity and could not be dissolved or loosened with the use of typical solvents or cleaners.

To “get to the bottom of the problem” a custom nozzle tip was machined to fit the hose on ToolingDocs' Polyblaster media blast cabinet. The nozzle was small enough to reach to the bottom of the hole and shoot a specialized, fine particle, non-abrasive plastic media directly at the contaminated area, effectively and quickly removing all traces of the degraded rubber.

“This was a very difficult tool to clean and our usual methods were not effective,” said Mike Donofrio, plant manager at Novatex. “We called ToolingDocs, described the situation, and sent the tool to their facility. They designed a nozzle for their Polyblaster that was able to reach the very small cavity tips. Two days later, we were back in production.

“I’m impressed with ToolingDocs’ know-how and with the service,” he added.

Keep ToolingDocs in mind whenever challenging mold maintenance or cleaning issues arise. Visit www.toolingdocs.com to find out more about how ToolingDocs can help.

         
 

 

Phone: 1-800-257-8369

Email: info@toolingdocs.com

Web: www.toolingdocs.com

 

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All corporate names including TDNews, MCA, OST and TSI are property of ToolingDocs.
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